ISRO’s Indigenous Stellite Nozzle Cuts Import Costs

ISRO’s Indigenous Stellite Nozzle Cuts Import Costs

Why in News ?

ISRO has successfully developed an indigenous Stellite nozzle divergent for the PSLV’s fourth stage, replacing imported Columbium and reducing costs by 90%. The component passed its final hot test on April 8 at Mahendragiri, Tamil Nadu.

Indigenous Material Breakthrough for PSLV:

  • ISRO has developed a Stellite-based nozzle divergent for the Polar Satellite Launch Vehicle (PSLV), replacing imported Columbium material.
  • Stellite, a cobalt-based alloy with Chromium, Nickel, Tungsten, and Iron, offers high-temperature strength up to 1150°C.
  • This move boosts ISRO’s Atmanirbhar Bharat (self-reliance) mission in space hardware.

Successful Testing Milestone at Mahendragiri:

  • The nozzle underwent three rounds of prior testing and passed a final hot test lasting 665 seconds on April 8.
  • Tests were conducted at ISRO Propulsion Complex (IPRC) in Mahendragiri, Tamil Nadu.
  • The indigenous nozzle will cut import costs by 90%, enhancing both cost-efficiency and strategic independence.

Strengthening Human Spaceflight Program

  • ISRO also successfully tested the human-rated Vikas Engine, designed for the Gaganyaan mission.
  • The LVM-3 G launch vehicle will use two Vikas engines to carry astronauts to space.
  • The engine honors Vikram Sarabhai, the pioneer of India’s space journey.

What is Nozzle Divergent ?

●      The nozzle divergent is the expanding section of a rocket nozzle that boosts gas flow to supersonic speeds, increasing thrust.

●      It is part of the Convergent-Divergent (CD) nozzle structure:

○       Convergent: Narrows for speed increase.

○       Throat: Gas reaches Mach 1.

○       Divergent: Expands to produce maximum thrust.

Stellite Nozzle Divergent Innovation

●      ISRO developed a Stellite-based nozzle (KC20WN), replacing costly imported Columbium.

●      Stellite withstands temperatures up to 1150°C.

●      Testing: 3 preliminary hot tests + 1 final 665-second test (April 8, 2025).

●      Achieves 90% cost savings.